Knowledge Base

What is the difference between Radial and Cross-ply tyres?

Cross-ply tyres and Radial tyres are made using completely different methods, and their internal structure affects the performance of the tyre at every level. If you are looking for tractor tyres or similar then Crossply vs Radial might be a decision that you have to make.

RADIAL TYRES

Radial tyres were developed in 1946 by Michelin. At the time there was a need for more flexible tyres which were able to absorb shocks generated by road surfaces. The sidewall of radial tyres and the tyre tread work as two independent features. The flexibility of a Radial tyre, together with its strength, are two combined factors which mean a radial tractor tyre absorbs impact shock and bumps more effectively than a cross-ply tyre.

The flexibility of the sidewall enhances vehicle stability and provides maximum contact of the tyre with the road surface. This, in turn, leads to a more comfortable ride and allows the driver to work longer. These tyres are also stronger, which means machines that use tyres like truck tyres or tractor tyres can be operated at higher load capacities.

In radial tyres, steel cord plies are placed on the heel of the tyre, and a belt is placed across the casing. Because cord plies are placed directly on top of each other, the sidewalls of radial tyres remain very flexible.

Advantages of radial tyres include:

  • Good steering and better road contact
  • Improved driving comfort thanks to flexible sidewalls
  • Less heat generated in the tyre at high speeds
  • Higher resistance against tread-related damage
  • Lower fuel consumption through better tranfer of energy from machine to road

Disadvantages of radial tyres include:

  • The soft sidewalls are vulnerable when, for example, vehicles collide with curbstones
  • Minor bumps in road are dealt with less effectively because radial tyres feature a steel belt

CROSSPLY TYRES

Crossply tyres have been used instead of full rubber tyres since 1898. They were a standard feature in the car tyre industry before radial tyres were introduced.

Crossply tyres consist of carcass layers made from nylon cord. They are placed diagonally across each other in the tread and the sidewalls, at an angle of 55 degrees. Multiple rubber plies overlap each other and they form a thick layer, resulting in less flexibility which can make it more sensitive to overheating. Therefore all high speed Tractor tyres are of Radial construction.

Crossply tyres provide a strong and rigid sidewall which tries to follow the natural lines of the road and this can cause a tyre to overheat when it is used on a hard road surface and this in turn, causes the tyre to wear out more quickly. However, the sidewall of a crossply tyre is more rigid than that of a radial tyre so is more resilient at preventing sidewall damage. Crossply tyres are therefore sometimes used if sidewall damage is a problem.

The crown of a crossply tyre and the sidewall of the tyres are dependent on each other. The tyre does not come into as much contact with the ground as a radial tyre and this may lead to less engine power transmission or more site damage. As it does not absorb as much impact shock, the driver can feel more vibration.

The initial cost of Crossply tractor tyres is cheaper than Radial tractor tyres so they are often an attractive choice to anyone on a budget. The rigid ride a crossply tyre provides can also be a benefit in applications where any tyre bounce would be a problem, such as on telehandlers or forklift machinery, so the rigid sidewall can be an advantage in certain working environments.

Advantages of crossply tyres include:

  • Improved vehicle stability
  • Higher resistance against sidewall damages
  • Cheaper to produce

Disadvantages of crossply tyres include:

  • High rolling resistance, which causes tyres to quickly heat up
  • Reduced comfort due to the tyre’s rigidity
  • Increased fuel consumption

What is the difference between IF & VF tyres?

IF & VF farm tyre technology is a recent, underutilised innovation that lets all farmers increase productivity & efficiency, plus reduce soil compaction, fuel consumption & total cost of ownership (TCO) compared to standard radial farm tyres.

Understanding the IF/VF designations on farm tyres is pretty straight-forward.

IF stands for “Improved Flexion.”

IF farm tyres carry 20% more load, at the same inflation pressure, or could carry the same load with reduced pressure.

Structural & compound innovations allow IF farm tyre sidewalls to operate while flexing more dramatically. Utilising lower inflation pressures made possible by IF tyres, farmers can increase the tyre ground contact area, traction and fuel economy while reducing soil compaction by about the same amount as the reduction in inflation pressure.

VF stands for “Very High Flexion.”

Alliance VF farm tyres carry 40% more load, at the same inflation pressure, or could carry the same load with reduced pressure. Using the lower inflation of a VF tyre enlarges the tyre footprint improving traction, fuel economy and soil protection.

As farming machinery becomes increasingly massive, tyre technology must advance to keep up. Heavy loads demand that agricultural tyres distribute weight evenly across the soil contact area.

IF and VF are categories of tyres that will help increase farming efficiency through reducing compaction and increasing fuel economy.

IF Tyres

IF, which stands for ‘Increased Flexion’, is a new category of radial tyre introduced when Michelin launched the Michelin Axiobib tyres in 2006.

Tyres classified as IF have increased flexibility in the sidewall than standard radial tyres – this means that an IF will carry loads that are 20% heavier than identical sized standard radial tyres (when running at the same inflation pressure).  Alternatively, the IF tyres can carry the same load as standard tyres, but at 20% less pressure.

According to ATG, ‘a farmer can increase the tyres ground contact area, helping with traction and fuel economy, and reduce the harmful downward forces that cause soil compaction by roughly the same amount as the reduction in inflation pressure.’

VF Tyres

VF, which stands for ‘Very Increased Flexion’ or ‘Very High Flexion’, was introduced by Michelin in 2003 with the launch of the Michelin Xeobib range.

VF is similar to the IF range except that it offers increased tyre performance of 40% over standard tyres rather than 20%.  VF tyres will carry 40% more load, at identical pressure, than a standard radial tyre – or will carry the same load at 40% lower pressure.

By lowering the pressure required to carry the weight, a VF tyre footprint is enlarged and therefore increases traction and consequently fuel economy.  It also reduces compaction resulting in better plant growth and higher crop yields.

New Tyre Advancements

Over the last few years IF and VF tyres have become much more popular.  Popular rowcrop sizes (such as the VF 380/85R38 BKT Spargo for the JCB 4220 Fastracs) and VF tyres in standard tyre sizes (such as Michelin Axiobib 2’s and Bridgestone VT-Tractor) have made low pressure tyres a more viable option for farmers.  A table of the common IF and VF makes and models are shown below:

IF Tyres

Michelin Axiobib

Michelin Cerexbib

Trelleborg TM1000 HP

Trelleborg TM3000

Firestone MaxiTraction IF

BKT Force

BKT Sirio

 

IV Tyres

Michelin Xeobib

Michelin Axiobib 2

Michelin Cerexbib

Michelin Spraybib

Michelin Yieldbib

Bridgestone VT-Tractor

Trelleborg TM1060

Trelleborg TM150

Mitas HC1000

Mitas HC2000

Mitas HC3000

BKT V-Flecto

BKT Spargo

How to calculate a tyre’s load rating

What is the load rating of my tyre?

The load index of an agricultural tyre can be found on the side of the tyre and is always mentioned together with the speed index. The load index indicates how much weight the tyre is able to cope with (at the correct tyre pressure). Never exceed the load index mentioned on the tyre! The speed index is a code that expresses the maximum speed one can drive with a tyre.

 

Use the table below to work out the load and speed rating of a tyre.

Load index: This is the maximum load that can be carried at the speed indicated by the speed symbol at nominal pressure.

Speed Symbol: This is the maximum speed at which a tyre can carry a load that matches the load index.

 

Load Load Load Load Load Load Load Load   Speed Speed
Index Kg Index Kg Index Kg Index Kg   Symbol KM/h
125 1650 139 2430 153 3650 167 5450 A1 5
126 1700 140 2500 154 3750 168 5600 A2 10
127 1750 141 2575 155 3875 169 5800 A3 15
128 1800 142 2650 156 4000 170 6000 A4 20
129 1850 143 2725 157 4125 171 6150 A5 25
130 1900 144 2800 158 4250 172 6300 A6 30
131 1950 145 2900 159 4375 173 6500 A7 35
132 2000 146 3000 160 4500 174 6700 A8 40
133 2060 147 3075 161 4625 175 6900 B 50
134 2120 148 3150 162 4750 176 7100 C 60
135 2180 149 3250 163 4875 177 7300 D 65
136 2240 150 3350 164 5000 178 7500 E 70
137 2300 151 3450 165 5150 179 7750 F 80
138 2360 152 3550 166 5300 180 8000 G 90
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